Warpage in Plastic Injection Molding

The most difficult problem to solve in the design and production of plastic parts injection molding is the warpage.

Causes:

(1)Mold structure: pouring, cooling system and ejection system

(2) Product structure: plastic parts wall thickness changes, with curved or asymmetrical geometry, ribs and BOSS column design is not reasonable

(3) Production process: the plastic parts are not fully cooled, and the injection and pressure holding curves are unreasonable

(4) Plastic materials: plastic materials have, no added fillers, and the size of the shrinkage is.

Remedies:

(1) The mold temperature is unstable. Provide cooling/heating balanced mold

(2) Irregular section thickness Redesigned product shape and size according to resin characteristics

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